Fantastic Bioplastic

A collaboration to develop biodegradable oceangoing bioplastics receives Convergence Accelerator Phase 2 funding from NSF
Sonia Fernandez
Small holder with six plastic tubes of samples to isolate marine microbes

Samples collected to isolate marine microbes that can rapidly break down the bioplastic. Photo Credit: Brendan Byrne

Plastic’s cheapness, versatility and durability are undeniable, but in a burgeoning Ocean Internet of Things, plastic as we know it and the marine environment are a toxic combination.

“In the same way that your phone is connected to your car, your computer, your thermostat and your doorbell, there’s also a growing number of connected devices all over the ocean,” said UC Santa Barbara marine microbiologist Alyson Santoro. These sensors, nodes in a growing networked “blue economy,” are used to gather and transmit data important to the various industries that do their work in the marine environment, such as shipping, tourism, oil and gas, and fisheries.

And once deployed, Santoro said, these devices are never retrieved, adding to the growing amount of plastic in the sea.

But what if there was a way to avoid the problem of plastic pollution while still reaping the benefits of a networked ocean? This potential win-win has inspired Santoro along with University of Rochester synthetic biologist Anne Meyer, University of Rhode Island oceanographer Melissa Omand, ecologist Ryan Freedman from the Channel Islands National Marine Sanctuary and industry partner Mango Materials. Together, they are  developing bioplastics engineered to degrade in the ocean. Supported by the National Science Foundation’s Convergence Accelerato program, the group, collectively known as Nereid Biomaterials, is poised to dive into Phase 2 of their research project, in which their biodegradable bioplastic is put to the test.

The base material for this technology is the biopolymer polyhydroxybutyrate (PHB), a natural polyester harvested from carbon-assimilating bacteria. Methane, a potent greenhouse gas, is the carbon compound of choice to feed these microbes.

“Mango Materials grows these bacteria on methane that is harvested from wastewater treatment plants,” Santoro said, “which is another win.”

Because these bacteria have been making this polymer for billions of years, she added, naturally other microbes have figured out how to break it down for energy. This is where Santoro and her lab’s expertise comes in.

“We’re culturing new bacteria that can break down these polymers,” she said. One focus of their work is the isolation of bacteria that thrive in the cold conditions of the ocean, an important factor to consider as most biodegradable plastics can only decompose in high-heat composting facilities.

Developing this strategy was part of Phase 1 of the project, in which the team also gathered input and built a prototype created with Omand’s oceanographic sensor design expertise.   

Phase 2, according to Santoro, involves using the bioplastic in the real world. In collaboration with more than a dozen industry partners who have committed to using this new technology, the project team will see how well their bioplastic performs under different ocean conditions as well as how the material breaks down.

Phase 2 is also where the team refines their product’s functionality with the use of technology that Meyer developed: a 3D printer for live bacterial cells that be used to embed or apply PHB-eating bacteria to the biopolymer. Strategic placement of these bacteria in or on the plastic can provide users with options for when and how quickly the biopolymer degrades.

Additionally, the team will participate in the NSF Convergence Accelerator’s innovation and entrepreneurial curriculum, that includes training on product development, intellectual property, financial resources, sustainability planning and communications and outreach. The end goal is to ensure the solution is sustainable beyond NSF support and provides a positive societal and economic impact.

Simultaneously, in partnership with the UCSB Center for Science and Engineering Partnerships, (CSEP) the group plans to roll out an academic-industry internship program to mentor undergraduates and train the next generation of microbiologists, materials scientists and ocean engineers.

MSI Principal Investigators